South
African Sugar Technologist’s Association
Congress
2001
Abstracts of Papers
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CONTENTS:
1.
THE DE-ASHING OF HIGH TEST MOLASSES USING
CONTINUOUS ION EXCHANGE AT HULETTS REFINERY
2.
ENHANCEMENT
OF SUGAR PRODUCTION PART 1:
PRODUCTION OF WHITE SUGARAND CLEAN MOLASSES IN THE RAW HOUSE
3.
SOIL COMPACTION AND ITS MANAGEMENT
5.
CROP
FORECASTS IN THE LIGHT OF THE SOUTH AFRICAN SUGAR INDUSTRY'S OPERATIONAL
REQUIREMENTS
7.
Preliminary investigation into the EFFECT of
PLANT nutrient levels on flowering at Mount Edgecombe
8.
THE YIELD PERFORMANCE OF VARIETIES N23 AND N25 ON
DUPLEX SOILS IN SWAZILAND
10. CFD MODELLING OF A RAPIDORR 444
CLARIFIER: RECENT PROGRESS
14. ENERGY EXPENDITURE AND ECONOMY OF
MOVEMENT OF SUGARCANE CUTTERS ON BURNT AND GREEN CANE
18.
A REVIEW OF MAPPING AND GEOGRAPHIC INFORMATION SYSTEMS
WITHIN THE SOUTH AFRICAN SUGAR INDUSTRY
20.
SPOT 4XI SATELLITE IMAGERY FOR MONITORING
SMALLHOLDER AREAS IN UMFOLOZI, SOUTH AFRICA
24. IRRIGATION SYSTEM EVALUATION
27. ENVIRONMENTAL IMPLICATIONS OF USING
BAGASSE-DERIVED ETHANOL AS A GASOLINE OXYGENATE IN INDIA
28. REFERENCE EVAPORATION ESTIMATES
IN THE LOWVELD OF ZIMBABWE
29. INITIAL FIELD TESTING OF TRANSGENIC
GLUFOSINATE-AMMONIUM RESISTANT SUGARCANE
30. SEVENTY-FIFTH ANNUAL REVIEW OF THE
MILLING SEASON IN SOUTHERN AFRICA (1999-2000)
31. A SWAZI APPROACH TO SUSTAINABLE SOCIO‑AGRICULTURAL
DEVELOPMENT: THE KOMATI DOWNSTREAM DEVELOPMENT
32. CHARACTERISING FUELS FOR BIOMASS – COAL
FIRED COGENERATION
33. ENVIRONMENTAL PRESSURES, CHALLENGES AND STRATEGY
FOR THE SUGAR INDUSTRY IN SOUTH AFRICA
34. TEMPERATURE TOLERANCES OF STURMIOPSIS PARASITICA CURRAN (DIPTERA:
TACHINIDAE)
41. A CROP WATER USE COEFFICIENT DATA
BASE FOR PRACTICAL IRRIGATION SCHEDULING OF SUGARCANE
42. THE QUESTION OF TRANSFERS IN REGIONAL
BREEDING AND SELECTION
48. BOILER BLOW-DOWN FLASH RECOVERY
49. NEW DEVELOPMENTS IN THE
PRODUCTION OF HERBICIDE RESISTANT SUGARCANE
50. NEMATODES AND NUTRIENTS: ASSOCIATION
BETWEEN PLANT-PARASITIC NEMATODES AND SOIL CHEMICALS
51.
Enhancement of Sugar Production Part
2: Chromatographic Separation of Sugar Cane Molasses
54. EFFECT OF HAULAGE SYSTEM ON SOIL PHYSICAL
PROPERTIES AND YIELD
56. RAPID ASH ANALYSIS FOR MIXED JUICE
57.
NEW METHOD TO ASSESS VARIETAL RESISTANCE TO SUGARCANE
STEMBORERS
58. AVAILABLE
methods to assess the varietal resistance to sugarcane stalkborers
59. THE APPLICATION OF A HYDRAULIC
DRIVE ON A PRESSURE FED WALKER MILL
61. CHARACTERISITCS OF SUGARCANE
BORED BY ELDANA SACCHARINA WALKER
(LEPIDOPTERA: PYRALIDAE)
THE DE-ASHING OF HIGH TEST
MOLASSES
USING CONTINUOUS ION EXCHANGE AT HULETTS REFINERY
F
E Ahmed1, M Rajh2
2AECI Bioproducts, 1 Dickens Road, Umbogintwini, 4120, South Africa
Huletts Refinery has been
supplying AECI Bioproducts with high-test molasses for use as a fermentation feedstock
in the manufacture of lysine. Due to
the high ash content in the high-test molasses, the lysine plant has
experienced bottlenecks in the process.
A process to remove the ash was jointly developed by Tongaat-Hulett
Sugar Ltd and AECI Bioproducts and a commercial plant using continuous ion
exchange technology (ISEP) has been installed at Huletts Refinery. The
de-ashing process uses a strong acid cation followed by a weak base anion
resin.
The principles of ISEP
technology, aspects of piloting, features of the commercial plant design, and
the operation and performance of the plant are described in this paper.
ENHANCEMENT OF
SUGAR PRODUCTION
Dr PI Bekker, 2 HNP Stolz,1+
2
Transvaal Sugar
Limited,PO Box 47, Malelane 1320
Abstract
The
application of technologies such as cross-flow filtration and polymeric resins
to remove high molecular weight particles and colour as well as colour forming
substances from clear juice, enables the production of white sugar in the raw
house and a lower colour, sludge-free molasses. The technical and economic viabilities of the enhancement of
sugar production in the raw house are based on extensive experimental
evaluations carried out on a pilot scale, at the Komati Mill, since 1996.
SOIL COMPACTION
AND ITS MANAGEMENT
W A J Berry
KwaZulu Natal Department of Agriculture and
Environmental Affairs
Abstract
The compaction of soils used for crop production is becoming an increasingly important consideration in South Africa following the shift towards reduced tillage and increased mechanisation of in-season operations and harvesting. This paper addresses factors which contribute to soil compaction, considers errors made in identifying compaction, and proposes methods for testing and alleviating compaction. Soils are most vulnerable to compaction when they are close to the field capacity water content. Topsoils with clay contents less than 20 % are easily compacted, and careful management of these soils, such as controlled trafficking of lands, and regular testing for compaction and its rectification through tillage, will ensure that soil productivity is maintained. One common error when testing for soil compaction is to force a sharpened steel probe into the soil to test for hard layers. This method is only successful if the whole profile has been allowed to become wet to the field capacity water content, otherwise known as the drained upper limit (DUL). Correct testing for compaction may help to reduce production costs through indiscriminate tillage.
Keywords: soil compaction, testing for compaction, correcting compaction
CROP FORECASTS IN
THE LIGHT OF THE SOUTH AFRICAN SUGAR INDUSTRY'S
OPERATIONAL REQUIREMENTS
CN Bezuidenhout
South African Sugar Association Experiment
Station, P/Bag X02, Mt. Edgecombe, 4300, South Africa
Short
communication for the 75th SASTA Congress
The
South African sugar industry can gain economically when decision makers use
accurate and timely crop forecasts to support decisions. Recent studies at the
University of Natal illustrated large economic benefits in using models for
predicting yield. The model approach showed significant improvements in
accuracy over conventional methods of forecasting on the regional Eston mill
area scale. Model based operational forecasts by the SASA Experiment Station
have also shown the ability to deliver frequent forecasts for large
combinations of soil, climate and management parameters. However, it is important
that forecast information is distributed at the right time and in the right
format. Consequently a survey was conducted in which stakeholders in the
agricultural, milling and services sectors were given the opportunity to state
their requirements by completing a questionnaire. The questionnaire addressed
issues such as forecast frequency, timing, accuracy, geographical resolution
and information transfer media. This short communication will present some of
the results obtained from the survey to stimulate further discussion.
METABOLIC
MODELLING OF SUCROSE METABOLISM: A
POWERFUL PREDICTIVE TOOL FOR GENETIC MANIPULATION OF SUGAR CONTENT IN SUGARCANE
F.C. Botha1 and J. Rohwer2
1Institute
for Plant Biotechnology, University of Stellenbosch, Private Bag X1, Matieland,
7602, 2 Biochemistry Department, University of Stellenbosch, Private
Bag X1, Matieland, 7602
(Short Communication)
The apparent failure to make significant progress in raising the sucrose content of commercial varieties during the last two decades has led to the speculation that a yield plateau has been reached. Several research groups have therefore been looking at genetic manipulation of sucrose metabolism as an alternative approach to supplement conventional breeding. However, the general lack of knowledge regarding the complexity of sucrose metabolism, and the control of sugar accumulation, makes the selection of candidate genes for manipulation extremely difficult. Over the past few years we have accumulated a significant amount of information about carbon partitioning, enzyme and metabolite levels, and metabolic fluxes in the sugarcane culm. This information was used to develop a kinetic metabolic model of sucrose synthesis and breakdown in the culm. The model accurately simulates the characteristic sucrose accumulation pattern observed in sugarcane. Surprisingly, the model predicted limited control on sucrose metabolism for some of the current genes being targeted for manipulation. By referring to the example of genetically modified sugarcane with reduced acid invertase, it will be illustrated that this model could become an invaluable tool in developing a strategy to manipulate metabolism in sugarcane.
This work was supported by the South African Sugar Industry
and the Foundation for Research Development.
USING COMMERCIAL
FIELD RECORDS TO CATEGORISE SUGARCANE PRODUCTION POTENTIAL AND DERIVATION TO
PREDICT ACTUAL SUGARCANE YIELDS
EA Brüggemann a*, JR Klug a, PL
Greenfield a and HM Dicks b
a School of Agricultural Sciences and
Agribusiness
b School of Mathematics, Statistics
and Information Technology
University of Natal, Private Bag X01,
Scottsville, 3209
Abstract
Commercial
sugarcane records for 19 seasons from 146 fields were obtained from five
estates in the KwaZulu-Natal Midlands. Extensive editing and cleaning of the
estate agronomic records was required. Regression models were developed, and
depending on the predictor variables selected, the best model accounted for 55%
of the observed yield variation, based on 535 crop cycles. Linear regression
was an appropriate analytical technique since the assumptions of normality and
homoscedasticity were upheld and multicollinearity was not an issue in the
models. The final models were validated using an independent data set of 47
observations and satisfactory performances were confirmed. The 95% confidence
limits of yield predictions for the population mean were within 10% of
long-term mean yields and could be useful for resource allocation and harvest
planning at an estate level. One model was linked to a geographic information
system to demonstrate the expected yield response to physical field properties,
identifying areas of differing production potential at a general scale within
estates. Reliable yield predictions for individual fields could not be made and
within-field resource variations could not be adequately accounted for. Key
physical field attributes associated with sugarcane yield were locality,
aspect, altitude, soil type and effective rooting depth. Season and rainfall
were important climatic variables. Of the factors influenced by management,
sugarcane variety, plant-ratoon status, crop cycle, N and K nutrition and the
topsoil Ca:Mg ratio were important yield predictors. The relative importance of
individual predictors varied with the specific combination of resources for a
particular observation.
Preliminary
investigation into the EFFECT of PLANT nutrient levels on flowering at Mount
Edgecombe
MJ Brunkhorst
South African Sugar Association Experiment
Station, Private Bag X02,
Mount Edgecombe, 4300, South Africa
The
successful initiation and emergence of flowers is vital for the generation of
new sugarcane varieties. A number of
factors, which include the parent variety, temperature, moisture and the
photoperiod treatment, all have varying levels of influence on flowering. A factor, which in the past has not received
much attention, is the effect of nutrition.
Over the past two crossing seasons at Mount Edgecombe, leaf samples have
been collected from control varieties in each of nine photoperiod treatments
and analysed for various nutrients including nitrogen, phosphorus and
potassium. In this paper, preliminary
results of the effect of various nutrients on numerous aspects of flowering in
sugarcane are reported.
THE YIELD PERFORMANCE OF
VARIETIES N23 AND N25 ON DUPLEX SOILS IN SWAZILAND
DWF BUTLER
Swaziland Sugar Association, PO Box 367, Simunye, Swaziland
Abstract
South
African varieties N25 and N23 were compared on soils with low yield potential
against industry standards NCo376 and N19 in four replicated, irrigated trials
comprising a total of 17 crops, harvested either early or late in the milling
season. Chemical ripeners ethephon
(2-chloroethane-phosphonic acid) and Fusilade Super (fluazifop-p-butyl) were
applied either alone or as a combination treatment in all early season
experiments, while only Fusilade Super was applied in late season experiments
when conditions allowed.
These
varieties tended not to respond to chemical ripeners when grown on duplex
soils. This was probably because of poor growing conditions
when ripeners were applied. The mean
sucrose yield of N25 was consistently higher than that of the other varieties
in both early and late season experiments, indicating that it is better suited
to poor soil conditions than the current industry standards. In early season experiments, N23 did not
yield as much sucrose as either N25 or NCo376, indicating that its potential
may be restricted to more productive soils.
These results add to published yield data for varieties N23 and N25
grown on soils with medium to high yield potential in Swaziland.
1 SASA
Experiment Station, Pvt Bag X02, Mt Edgecombe, 4300, South Africa, email: xpbrmb@sugar.org.za
2 CIRAD, BP 5035, F-34032 Montpellier cedex 1, France.
An understanding of the Saccharum genome and insight into its evolution and organisation is necessary for making informed decisions in breeding, germplasm introgression and biotechnology. Over the last 80 years, much has been learned about the sugarcane genome from cytological studies, breeding experiments, chemotaxic markers, and more recently from molecular diversity studies, DNA mapping, and molecular cytogenetics. In addition, detailed DNA mapping and sequencing studies in other plants can provide further clues to genome organisation in sugarcane. In the first part of this report, information from published sources is reviewed to produce a synthesis of current knowledge regarding the Saccharum genome, and from this a working model of the genome of modern hybrid sugarcane is proposed. It is clear that there are important gaps that require filling before a complete picture of the genome organisation is obtained. In the second part of this report, the working model is used to re-assess some of the conceptual structures used in sugarcane breeding and biotechnology. From this, some new approaches are suggested which aim to assist in the development of improved breeding strategies, germplasm introgression programmes and research strategies for biotechnology.
Cadet, P1 and Spaull, VW2
1IRD/2SASA Experiment
Station, Private Bag X02, Mount Edgecombe 4300, South Africa
The effect of treatment with a nematicide on
sugarcane yields was studied in the plant crop and 4 or 5 ratoon crops in two
variety-x-nematicide trials located on similar sandy soils in the same area in
KwaZulu Natal. Treatments comprised aldicarb at 3kg/ha and an untreated
control. Each crop was harvested at
approximately 12 months. There was a
total of 10 varieties in the two trials with varieties N12 and N16 common to
both. The plant parasitic nematode communities were similar except that root-knot
nematodes (Meloidogyne spp) were absent from one site. Annual losses were similar over successive
crops, which meant that, with the declining ratoon cane yields, proportionally
greater losses occurred with time. Comparison of the two sites showed that,
over a 4-year period, Meloidogyne alone was responsible for 30 % of the
losses, equivalent to 15 t cane/ha/annum.
The long term effect of nematodes on sugarcane production was measured
after calculating a logarithmic function from the observed yields of successive
ratoons. Without a nematicide the time
taken for the yield to decline to a threshold of 40 t cane/ha/annum ranged from
1 year, for N27 in the Meloidogyne infested site, to 9 years, for NCo376
in the other site. Treatment with a
nematicide increased this period considerably.
Thus for N23 it took a projected 55 years before the yield reached the
threshold on the site without Meloidogyne and 20 years for N16 on the
other site. Meloidogyne was
responsible for about 50% of the loss in sustainability. Differences between varieties in the rate at
which ratoon yields declined meant that, over time, the best varieties at both
sites were not the ones which gave the greatest annual yields during the first
few crops after planting. The results
clearly show that the problem from nematodes is much more serious than
previously thought.
CFD MODELLING OF A RAPIDORR 444 CLARIFIER: RECENT
PROGRESS
schetty@smri.org
sbdavis@smri.org
Abstract
Previous
computational fluid dynamics (CFD) work in clarifier modelling by the SMRI was
extended. The input parameters to the
CFD model particularly juice and mud densities, were calculated over an entire
season. The two dimensional model was adjusted and extended to a more realistic
three-dimensional model of the Rapidorr clarifier. Factory tracer testing
validated both 2D and 3D models. The average residence times from the tracer
test output were used to determine flow to the simulated compartment. The results showed that the three
dimensional model was more accurate but at the cost of increased computational
time. Operational changes were investigated; particularly the influence of
increased throughput on carry-over. It
was determined that even at 50% higher throughput, only slight increases in
carry-over were experienced, once steady state was reached, confirming the
robust nature of the Rapidorr. Possible
improvements to the Rapidorr would be to remove regions of re-circulation
identified by both CFD models and thus reduce juice residence time. However, it
was shown that lower residence time must be traded off against carry-over.
Hence structural modifications were tested and evaluated in terms of the
diameter of the smallest particle that settled out at progressively lower
residence times.
STIMULO-DETERRENT
DIVERSION, ELDANA SACCHARINA WALKER (LEPIDOPTERA: PYRALIDAE) AND XANTHOPIMPLA STEMMATOR THUNBERG (HYMENOPTERA:
ICHNEUMONIDAE), PRELIMINARY RESULTS.
D.E. Conlong1 and B. Kasl2
1 South African Sugar Association Experiment
Station, Private Bag X02, Mount Edgecombe, 4300. South Africa.
2 Ecophysiological Studies Research Program, Department of Zoology, University of the Witwatersrand, Johannesburg. South Africa.
Abstract
Plant species emit specific semiochemicals when attacked by insects. These make plants unpalatable or repellant to herbivores, and/or attract natural enemies of herbivores attacking the plant. It is hypothesized that sugarcane, because of selection for higher sucrose, has had its semiochemical production ability bred out of modern varieties. This may explain why no parasitoids are found attacking Eldana saccharina in sugarcane, while they are commonly found on it in adjacent indigenous host plants. Some plants emit these semiochemicals as natural metabolic by-products. Preliminary work on attractant properties of indigenous grass and legume species on a pupal parasitoid of E. saccharina has been completed. In olfactometer trials, Xanthopimpla stemmator was attracted to Melinis repens and the South African variety of M. minutiflora in preference to sugarcane. In cage trials, X. stemmator parasitism (%) was higher on E. saccharina pupae when sugarcane was in association with South African (21%) and Kenyan (33%) M. minutiflora, M. nerviglumis (19%) and Desmodium uncinatum (17%) compared to pure sugarcane (14%).
Research is continuing on these plants effects on other indigenous parasitoids, and into the creation of an sugarcane agroecosystem incorporating these plants, thereby reducing E. saccharina populations with no reduction in sugarcane yield.
ELDANA SACCHARINA WALKER (LEPIDOPTERA:
PYRALIDAE) AND ITS PARASITOIDS AT KINYARA SUGAR WORKS, UGANDA.
¹SASA Experiment
Station, Private Bag X02, Mt Edgecombe, KZN 4300
²Kinyara Sugar
Works, Masindi, Uganda).
Abstract
Since 1996, regular surveys have been completed for Eldana saccharina and parasitoids of its different life stages in sugarcane and Cyperus papyrus at Kinyara Sugar Works, Uganda. A complex of Dipteran (Tachinidae) and Hymenopteran (Braconidae, Ichneumonidae, Bethylidae and Chalcidae) parasitoids have been discovered attacking E. saccharina infesting C. papyrus. Three species of Tachinidae and one species of Ichneumonidae have been recorded from E. saccharina attacking very old sugarcane on the estate.
This paper lists the parasitoids of E. saccharina found on the estate, and follows the rates of parasitism through the seasons on populations of E. saccharina in selected C. papyrus wetlands on the estate. The population fluctuations of E. saccharina in selected sugarcane fields is also presented. Co-operation between SASEX and Kinyara Sugar Works will benefit both institutions.
¹ N.Dairam and ² P.Sahadeo
¹Illovo Sugar –
Gledhow ² Sugar Milling Research
Institute – Durban
Due to
the South African customer demands, the refined sugar specification has
gradually, over the years, been reduced from 80 to the current limit of 45
ICUMSA units. This has had an impact on
the Gledhow refinery, which has limited potential for colour removal with the
present decolourisation process. In
order to achieve the current refined sugar colour specification, the refinery
has had to operate with lower raw sugar colours at the expense of lower A –
massecuite exhaustions. To overcome
these problems, the option of A – molasses classification was investigated at
Gledhow. The results of these tests are
presented together with a history of the modifications and sampling procedures
made to optimise performance. Tests
have shown a gain of about 4 units of A – massecuite exhaustion, resulting in
an increase in recovery of approximately 0.5% with molasses classification.
ENERGY EXPENDITURE AND
ECONOMY OF MOVEMENT OF SUGARCANE CUTTERS ON BURNT AND GREEN CANE
Department of Human Movement Science, University of Zululand, KwaDlangezwa, South Africa.
Purpose The purpose of this study was to investigate differences in the energy expenditure and economy of movement of sugar cane cutters with regards to burnt and green cane in situ.
Object The main objective of this study was to investigate the differences in physiological responses (VO2, HR, EE) and the economy of movement with regards to burnt and green cane during a normal working day. The secondary object was to investigate the effect of the long and the short handle curved blade knives on the cane cutter’s energy expenditure and economy of movement.
Method Fifteen male professional cane cutters volunteered with written informed consent. Physiological parameters included oxygen consumption (VO2) and heart rate (HR) using the portable telemetric MetaMax Ergospirometry system. Energy expenditure was calculated directly from the VO2. During work data was collected over a 20 minute-period for burnt and green cane. Economy of movement was determined through observation of the amount of cane cut (kg.min-1), energy expenditure per 1 kg of cut cane (kJ.kg-1), amount of cut cane per 1 L O2 (kg.1 L O2), number of cane cutting strokes per minute and number of stalks per stroke. Perceptional responses were measure by means of the Universal RPE Scale.
Results The average relative O2 consumption for cutting burnt cane (29.85 + 7.88 ml.kg.min-1) and the calculated relative energy expenditure (0.63 + 0.17 kJ.kg-1.min-1) were both significantly lower than for green cane (33.42 + 5.74 ml.kg-1.min-1) and (0.70 + 0.12 kJ.kg-1.min-1, respectively. Average HR during work was not significant for burnt (119.8 + 18.61 beats.min-1) or green (123.67 + 13.23 61 beats.min-1) cane, neither was the maximal HR. Rate of productivity for burnt cane (30.3 + 11.52 kg. min-1) was significantly higher than for green cane (22.98 + 5.86 kg. min-1). Energy per kilogram required for cut cane was significantly lower (1.51 + 0.58 kJ.kg-1) than for green cane (2.12 + 0.61 kJ.kg-1). The amount of cane cut per litre of oxygen consumed for burnt cane (16.43 + 8.61 + 8.61 kg.1LO2-1) was significantly higher than for green cane (10.62 + 2.79 kg.1LO2-1). The number of cane cutting strokes per minute for green cane (25.45 + 3.3) was significantly lower than for burnt cane (34.42 + 6.87). The amount of stalks cut per stroke of green cane (2.55 + 0.49) was significantly higher than for burnt cane (2.45 + 0.37). The secondary study produced no significant difference in physiological parameters measured variables for the long handled knife (10.58 + 1.21) with the short handle knife (11.71 + 1.8), with the exception of the cane cutter’s perceived exertion (RPE).
Conclusion Results revealed that cutting burnt cane surpasses all aspects of harvesting with regard to physiological parameters and the economy of movement. The choice in knives depends on the preference of the cane cutter, as there were no significant difference.
McLean Debwe (Illovo-Malawi)
Henry Kamanga
(Illovo-Malawi)
Anthony Kostopolous (Vivend
Water-RSA)
Due to the South African
customer demands, the refined sugar specification has gradually, over the
years, been reduced from 80 to the current limit of 45 ICUMSA units. This has had an impact on the Gledhow
refinery, which has limited potential for colour removal with the present
decolourisation process. In order to
achieve the current refined sugar colour specification, the refinery has had to
operate with lower raw sugar colours at the expense of lower A – massecuite
exhaustions. To overcome these problems,
the option of A – molasses classification was investigated at Gledhow. The results of these tests are presented
together with a history of the modifications and sampling procedures made to
optimise performance. Tests have shown
a gain of about 4 units of A – massecuite exhaustion, resulting in an increase
in recovery of approximately 0.5% with molasses classification.
Nchalo
mill used to have a phosphatation/sulphitation back-end refinery. To improve
the quality of its refined sugar, a full scale granular activated carbon plant
was installed during the 1999-2000 off-crop as a replacement of the
sulphitation process. A carbon reactivation kiln was also
installed This paper describes the
performance of the granular activated carbon plant and the reactivation kiln
over its first season of operation.
The
decolorising plant has 6 carbon columns and it operates with 3 in parallel lead
and 2 in parallel polishing modes. The 6th
column is under reactivation or on standby. Daily composite samples were taken off
the feed, intermediate and product lines and analysed for color. The pH of the
filtered and decolorised liquors was also measured. Each batch of carbon was
analysed for iodine number and ash after reactivation. A maximum pH drop of 0.4
units across the column was recorded and an average of 67 % color removal was
achieved. An average sugar color of 55 icumsa units was obtained in a three
boiling system. Reactivation produced
carbon with an average iodine number of 894 at a carbon usage of 0.12 kg per
ton.
ACCIDENTLY INTRODUCED EXOTIC
EARTHWORM SPECIES DOMINATE IN SOILS ON SUGARCANE ESTATES IN THE ESHOWE AREA OF
THE NORTH COAST
T.C. Dhlamini1, R.J. Haynes1 and R. Van Antwerpen 2
1
School of Applied Environmental Science, University of Natal, Pietermaritzburg,
Private Bag X01, Scottsville, 3209.
2 South
African Sugar Association Experimental Station, Private Bag X02, Mount
Edgecombe, 4300.
Due to the South African customer demands, the refined sugar specification has gradually, over the years, been reduced from 80 to the current limit of 45 ICUMSA units. This has had an impact on the Gledhow refinery, which has limited potential for colour removal with the present decolourisation process. In order to achieve the current refined sugar colour specification, the refinery has had to operate with lower raw sugar colours at the expense of lower A – massecuite exhaustions. To overcome these problems, the option of A – molasses classification was investigated at Gledhow. The results of these tests are presented together with a history of the modifications and sampling procedures made to optimise performance. Tests have shown a gain of about 4 units of A – massecuite exhaustion, resulting in an increase in recovery of approximately 0.5% with molasses classification.
The effects of land management including sugarcane, horticultural crops (citrus, avocado and banana), forestry (gum, wattle and pine), kikuyu pasture, native forest and native grassland on the size and composition of the earthworm community on sugarcane estates in Northern KwaZulu-Natal was investigated. Earthworm numbers followed the order: burnt sugarcane < trashed sugarcane = grassveld = gum forest = pine forest = wattle forest = avocado orchard < citrus orchard < banana plantation < native forest < kikuyu pasture. The pattern of change in organic C, and particularly microbial biomass C, with land-use showed broadly similar trends to those of earthworm numbers. This demonstrates that the C input to the soil and the amount of labile, metabolizable C present are the major determining factors to the size of both the soil microbial and earthworm communities.
Over 80 % of the earthworms identified were exotic species which are believed to have been accidently introduced from India. The most numerous earthworm was Pontoscolex corethrurus which is a soil dwelling(endogeic) species. The predominant litter dwelling (epigeic)species was Amynthas rodericencis which was particularly numerous under avocado, native and gum forest and banana. P. corethrurus was the dominant species in sugarcane fields. Earthworms were found to be much more prevalent in the cane rows than between them and they were generally associated with sugarcane roots. Compared with burning , earthworm numbers were more than twice as high under green cane harvesting with trash retention.
LONG-TERM EFFECT OF SUGARCANE PRODUCTION ON SOIL QUALITY ON THE
SOUTH COAST AND MIDLANDS OF KWAZULU-NATAL
C.S. Dominy1, R.J. Haynes1 and R. van Antwerpen2
1
School of Applied Environmental Science, University of Natal, Pietermaritzburg,
Private Bag X01 Scottsville, 3209.
2 South
African Sugar Association Experimental Station, Private Bag X02 Mount Edgecombe,
4300.
The effects on soil condition of increasing periods under intense sugarcane production on a Glen Rosa Soil on the south coast and a Hutton soil in the Midlands was investigated. Soil organic C content in the 0 -10 cm layer was about 4.6 % under veld at both sites. On the Hutton soil, where sugarcane production had continued for only about 30 years, soil organic C content had declined to about 3.5%; the corresponding value at the Glen Rosa site was about 1.8 %. The higher organic matter content at the Hutton site was attributed to clay-protection of organic matter in this soil. At the Glen Rosa site, organic C declined exponentially and reached a new equilibrium level of about 1.5 % after 40 - 80 years of sugarcane production.
The loss of soil organic matter resulted in a concomitant decline in readily mineralizable N, soil microbial biomass C, soil microbial activity as measured by respiratory rate and fluorescein diacetate hydrolytic activity and soil aggregate stability. The decline in microbial biomass C, was much more rapid and pronounced than that for organic C indicating a preferential loss of the labile organic matter fraction under continuous sugarcane production. It was concluded that the loss of soil organic matter content under long-term sugarcane production is pronounced and that there is considerable scope to promote practices that add organic residues to the soil (e.g. green cane harvesting) in order to improve soil quality.
A REVIEW OF
MAPPING AND GEOGRAPHIC INFORMATION SYSTEMS WITHIN THE SOUTH AFRICAN SUGAR
INDUSTRY
C Gers1, D Erasmus2
1South
African Sugar Association Experiment Station, Private Bag X02, Mount Edgecombe,
4300, South Africa
2Geographic Information Management Systems, 2nd Floor
Merthyr, 49 Kings Road, Pinetown, 3600, South Africa
Historically,
mapping of the industry was co-ordinated centrally by the regulated sugar
industry in the form of quota maps. Following deregulation of the industry
co-ordinated mapping initiatives fell away, resulting in the dissemination of
mapping and geographic information system responsibilities to individual mill
group boards. This paper reviews the status of mapping and information systems
across the industry and proposes a framework for consolidating the initiatives
of the individual mill group boards into a single system.
SPOT
4XI SATELLITE IMAGERY FOR MONITORING SMALLHOLDER AREAS IN UMFOLOZI, SOUTH
AFRICA
C Gers
South African Sugar Association Experiment Station, Private Bag X02,
Mount Edgecombe, 4300, South Africa
This
paper presents the use of time step Spot 4Xi imagery to determine the sugarcane
crop areas of smallholder growers in a selected area within the Umfolozi mill
supply area. This was achieved by manipulation of the four satellite-measured
bands and subsequent classification of sugarcane into harvested and
non-harvested areas. Preliminary results indicate that the satellite imagery
classifications are able to clearly distinguish between planted sugarcane and
harvested plots.
(POSTER)
INTEGRATED
CONTROL OF THE SPOTTED STALK BORER CHILO
SACCHARIPHAGUS BOJER (LEPIDOPTERA, PYRALIDAE)
IN REUNION ISLAND.
R. Goebel 1,2, J. Rochat 1, E. Tabone 3, J.M. Bègue 1, E. Fernandez 1,
R. Tibère 1, J.C. Gauvin 1, B. Vercambre 4.
(1: CIRAD, Reunion, France; 2: SASEX, Mount Edgecombe, South Africa;
3: INRA, Antibes, France; 4: CIRAD, Montpellier, France)
The stalk borer, Chilo sacchariphagus Bojer is a major pest of sugarcane in Reunion and Mauritius. The Entomology Laboratory of CIRAD, which has worked for nearly 30 years on insects pests including stem borers, has focused its research program on the control of this borer since 1994.
Its population dynamics in relation to varieties, cultural practices and climate has been examined for 4 consecutive years in all the sugarcane areas.
Field trials confirmed that R 579
is more susceptible to C. sacchariphagus
than the more common variety R 570 planted in Reunion. Various aspects of
resistance (antibiosis, antixenosis, penetrometry of the stalks…) have been
investigated. Resistance may be partly due to mechanical properties of the
cane, but the mechanisms of resistance are not really known.
The impact of predators, predominantly ants, on borer egg masses was quantified. It is believed that the burning practice has negative effect on natural enemies. This has been demonstrated in field that when burning was banned, natural enemy populations increased and damage due to borers was lower.
C. sacchariphagus and Galleria mellonella eggs are used to trap egg-parasitoids in the field to identify the parasitoids and examine their population dynamics. Natural parasitism of borer eggs is about 30–40%. To date, a single species, Trichogramma chilonis, has been recovered in sugarcane fields in Reunion. Bionomics of the species and/or strains of Trichogramma collected in the fields are examined in the laboratory to select appropriate strains for mass production and augmentative release programs. Field experiments with inundative releases of Trichogramma are planned to test for their efficacy.
Biological control of the sugarCANE stem borer
Chilo sacchariphagus (Lep :
pyralidae) in Réunion Island : new researches and perspective with the use
of egg parasitoid Trichogramma chilonis Ishii (Hym. : trichogrammatidae).
Régis Goebel1, Elisabeth Tabone2, Jacques Rochat3 & E.Fernandez3.
1
SASEX/CIRAD, Entomology Department, Mount Edgecombe 4300, South Africa
2 INRA,
Entomologie et Lutte biologique, 1382 route de Biot, 06560 Valbonne, France
3 CIRAD, laboratoire d’entomologie, 97408 Saint-Denis messageries, cedex 9, île de Réunion, France
One of the most serious insects pests of sugarcane in Reunion Island is the spotted stem borer Chilo sacchariphagus Bojer. Collaborative work between CIRAD and INRA has led a biological control programme with the use of Trichogramma chilonis Ishii, an effective egg parasitoid.
From experiences where biological control with exotic parasitoids has failed, the importance of indigenous parasitoids and their impact on the populations of C. sacchariphagus in the field has been implicated. Recent observations confirm the key role of Trichogramma in biological control but parasitism levels appear to decline in areas where cane is burnt at harvest.
Current research including morphological and biological studies on this parasitoid are presented in the perpective of inundative releases in sugarcane.
*
J M Gosnell 1 and J W Hester2
1 PGBI International, 8 Wolseley St.,
Woodmead 2128, pgbi@pixie.co.za
2 John W Hester and Associates, Shelby,
Mississippi, USA
* To whom enquiries should be addressed
The Problem: Surface drainage is often a problem on heavy black montmorillonitic clays with very flat grades and is typical of several Mozambican deltas where sugarcane is grown under high rainfall conditions. Widespread ponding of surface water can cause substantial reduction in cane growth often resulting in yields of 60 – 70 tons cane/ha, far below expected yield levels.
What is Land forming?: Land forming is the process of creating grades, typically around 1:1000, which allow water from either rainfall or irrigation to run off the field within 24 hours. This must also be backed up by good tertiary, secondary and primary drains and drain-pumping where required, if the full benefit of the investment is to be derived.
How is it done?: A detailed field survey is carried out with a Total Station, followed by the use of laser-controlled tandem carry-all and ejector scrapers towed by large 4WD tractors with dual wheels, followed by land planing. Specialised proprietary computer software, with three optional modes, optimizes cut-and-fill soil volumes; this minimizes not only costs, but also the risk of “scalping” into the subsoil. Typical volumes of soil moved range from 500 to 700 m3/ha, depending on the topography.
Irrigation: Following land forming, surface irrigation is used as water penetration is better on these self-mulching cracking clays than with overhead irrigation. Capital cost of overhead systems, as well as unreliable and expensive power, also militate against the latter.
Benefits: The application of these principles has enabled farmers in the Ord, Western Australia, to achieve consistent yields of 130 to 150 tons cane/ha on very flat heavy clay soils using furrow irrigation making the investment well worthwhile.
References: PGBI International pioneered laser-controlled land forming on heavy black montmorillonitic clays in Mozambique this year. Initial indications are encouraging – detailed performance of the fields will be available early next year after the first crop.
LONG-TERM EFFECT OF GREEN CANE HARVESTING VERSUS BURNING ON THE SIZE AND DIVERSITY OF THE SOIL MICROBIAL COMMUNITY
M.H. Graham1, R.J. Haynes1, L. Zelles2 and J.H. Meyer3.
1
School of Applied Environmental Science, University of Natal, Pietermarizburg,
Private Bag X01 Scottsville, 3209.
2
GSF-National Research Institute Centre for Environmental Health, Institute of
Soil Ecology, Ingolsträdter Landstrass 1, D-85764 Neuherberg, Germany.
3 South African Sugar Association Experimental Station, Private Bag X02 Mount Edgecombe, 4300.
The long-term effects of green cane harvesting with trash retention, compared with burning, on soil microbiological aspects were evaluated using data from the long-term trash management trial at Mount Edgecombe (BT1). Total organic C content was greater under green cane harvesting than burning in the surface 0 - 10 cm layer of soil. Microbial biomass C was greater under green cane harvesting than burning to a depth of 30 cm. Both K2SO4-extractable C and light fraction C were also increased markedly by trash retention to a depth of 30 cm reflecting the downward leaching of soluble C from the trash blanket. This demonstrates the value of these labile C fractions as indicators of changes in soil C. Soil community structure was examined based on extraction and identification of phospholipid fatty acids (PLFA). Data from PLFA composition of soils were subjected to principal component analysis which accounted for over 78% of the total variance. Trash retention markedly changed the composition of the microbial community compared with burning. Fertilizer applications had very little effect on the community composition in the burnt treatments but changed the community greatly where trash was returned. The total quantity of PLFAs extracted was greater from trashed than burnt treatments reflecting the larger microbial biomass under trash retention. Principal component analysis was also used to separate PLFA profiles from soils under long-term burnt sugarcane, maize , annual ryegrass, kikuyu grass and undisturbed veld. Results clearly showed that community composition under sugarcane was very different from that under the other land management practices.
Private Bag 7006, Chiredzi, Zimbabwe
(Email zsaes@zol.co.zw)
The sugar industry in Zimbabwe has established a Mobile Irrigation Performance Evaluation Unit (MIPU) in order to assess the design and operational performance of irrigation systems. The evaluation procedures for: sprinkler, centre pivot, micro and furrow irrigation systems are outlined in this paper. Analysis of the field measured values enables the performance of the system to be assessed, and remedial measures for either design, maintenance, or management are prescribed where necessary. The potential contribution to furrow irrigation design and management afforded by the application of simulation software in order to predict performance is discussed. The correct application of these furrow irrigation simulation tools can facilitate the design or modification of furrow irrigation layouts so that performance is comparable to more marketed irrigation systems.
Results from the analysis of drip systems show:
· inadequate water quality diagnosis
and incorporation of appropriate remedial measures at the design and
pre-implementation phase,
· inadequate chemigation injection
designs, resulting in poor distribution of fertilizer during injection,
· inadequate flow velocities during
flushing, resulting in accelerated system deterioration,
· mismanagement, often arising from
incorrect or non-existent operational guidelines, leading to abnormal pressures
during operation, premature emitter clogging and lower than expected
application rates,
· relatively good yields under
appropriate management and operation.
Results from the analysis from floppy sprinkler systems have highlighted:
· incorrect filtration and system
pressures,
· adequate performance of the floppy
sprinklers when designs meet appropriate specifications.
An effort to translate irrigation system performance measures to associated water and crop yield implications has shown the significant costs associated with poor irrigation system performance. Although field measurements are often relatively simple the benefit of having the MIPU as part of an independent irrigation advisory service to do a thorough interpretation of proposed and/or existing systems, can often be shown to be significant.
MANIPULATING SUCROSE
METABOLISM WITH A SINGLE ENZYME: PYROPHOSPHATE-DEPENDENT PHOSPHOFRUKTOKINASE
(PFP)
J-H Groenewald and FC Botha
Institute for Plant Biotechnology, University of Stellenbosch, Private Bag X1, Matieland, 7602
(Short Communication)
PFP catalyses the reversible
conversion of fructose 6-phosphate (F6P) to fructose 1,6-bisphosphate
(Fru-1,6-P2). This conversion can be seen as the watershed between
sucrose and fibre synthesis on the one hand and respiration, protein synthesis
and secondary metabolism on the other. As such, the enzyme probably plays an
important role in regulating carbon partitioning, and therefore sucrose levels,
in sugarcane. Consistent with this hypothesis, the activity of PFP in sugarcane
decreases with culm maturity, and varies between varieties differing in their
sucrose storage capacity. Moreover, PFP activity is inversely correlated with
sucrose content across both commercial varieties and a segregating F1
population. The only way in which to
confirm the role of PFP in sucrose metabolism in sugarcane is to manipulate its
activity in transgenic plants. We down regulated PFP activity in sugarcane
using co-suppression technologies and up regulated the activity through the expression
of exogenous PFP genes. Transgenic plants
growing under glasshouse conditions expressed the specific transgenes and had
varying levels of PFP activity. The influences these changes on carbon
metabolism will be discussed.
This work was supported by
the South African Sugar Industry and the Department of Trade and Industry.
Heinze B.S., Thokoane L.N., Barnes J.M. and Rutherford R.S.
SMART (Switching Mechanism At 5' end of RNA Transcript) full-length cDNA synthesis followed by Suppression Subtractive Hybridisation or cDNA-AFLP is being used to detect sugarcane differential gene expression in response to challenge by pathogens (Ustilago scitaminea H. & P. Sydow and Sugarcane Mosaic Virus) and the insect pest Eldana saccharina Walker (Lepidoptera: Pyralidae). Differentially expressed sequences receiving putative identities following database searches (http://www.ncbi.nlm.nih.gov/blast/blast.cgi) are employed as RFLP probes. Candidate genes for resistance are identified via polymorphisms generated across 78 phenotypically well characterised varieties and the AA40 genomic mapping population. For example, a fragment identified as a phenylpropanoid-flavonoid pathway transcription factor generated a RFLP which significantly associates with smut resistance rating (t-test: p = 0.002; r2 = 0.202). The rapid isolation of full-length coding sequences, without the use of cDNA libraries, for two phenylpropanoid-flavonoid pathway transcription factors and two PR5 anti-fungal proteins is described. Full-length coding sequences of candidate genes are utilised in the Biotechnology department’s transgenic programme.
CHEMICAL FLOWER SUPPRESSION USING ETHREL ETHEPON 48%)
FARM SERVE
Tel / Fax : 039 - 6950730
E - Mail : fmserve@yebo.co.za
Abstract
During
the seasons between 1998 and 2000, profuse flowering in sugar cane grown on the
Natal South Coast was experienced three years in a row compared with the
accepted norm of one year in five.
The
time of floral induction was determined at between March 8th and March 30th.
(1. personal communication). A series of field scale trials were carried out
during February of 1998, 1999 and 2000 on two large estates in the Scottburgh
area to determine the efficacy of a single application of Ethrel (ethepon 48 %)
in suppressing bud initiation in varieties NCo376, N12, and 805 growing in a
number of different soils and aspects. The age of the sugar cane at the time of
spraying was between three and five months.
During
February 2000, a further six farms were selected for trials on farms near
Umkomaas, Hibberdene, Umzumbe and Port Shepstone, the varieties tested being
NCo376 and N12. The sugar cane was between three and six months old at the time
of spraying.
In all
the trials, the degree of flower suppression achieved was between 80 - 100 %.
This was determined during the 2000 trials by local pest and disease
inspectors.
Treated
sugar cane that either did not flower at all or where the percentage of
flowered stalks was below 20 % was in a suitable condition to carry over to the
following season.
More
definitive trials will be carried out during February 2001 to more accurately
determine the time of floral induction, the optimum time to apply the Ethrel to
achieve maximum flower suppression and the correct rates of Ethrel to use on
the different varieties in question, which will include the new varieties N27
and N29 which are inclined to flower profusely.
Key
words : Ethrel, flower suppression, Natal South Coast and carry over.
ENVIRONMENTAL IMPLICATIONS OF USING
BAGASSE-DERIVED ETHANOL
AS A GASOLINE OXYGENATE IN INDIA
Kiran L. Kadam
National Renewable
Energy Laboratory
1617 Cole Blvd.
Golden, Colorado, U.S.A.
Bagasse,
the fibrous residue generated during sugar production from sugarcane, can be a
desirable feedstock for fuel-grade ethanol production. Maharashtra state is the
second largest sugarcane producing state in India with an annual cane
production of 40–45 million tonnes; it is, however, the largest in sugar
production with an annual sugar recovery of 11 million tonnes. Based on this
large sugar production capacity, enough bagasse is available in Maharashtra for
a potential ethanol plant. The study objective was to conduct a Life Cycle
Assessment (LCA) to quantify the environmental benefits of using
bagasse-derived ethanol from such a plant, the ethanol being used to make an
E10 fuel blend. Environmental flows were compared for two cases: burning excess
bagasse as a disposal option (Scenario 1) and conversion to ethanol (Scenario 2).
In terms of local air quality, lower net values for Scenario 2 are observed for
the following emissions: CO, hydrocarbons (except methane), SOx and
NOx, and particulate matter. Scenario 2 also consumes less fossil
energy and reduces carbon dioxide and methane emissions, leading to a
concomitantly lower greenhouse potential. Given that India is a developing
country, the lower greenhouse potential is a particularly desirable attribute
for Joint Implementation (JI) and Clean
Development Mechanism (CDM). JI and
CDM initiatives are avenues specified
under the Kyoto Protocol that can help deploy the ethanol production
scenario. Details of the LCA results
and policy implications will be discussed.
REFERENCE EVAPORATION
ESTIMATES IN THE LOWVELD OF ZIMBABWE
In the south east lowveld of Zimbabwe, most of
the research involving sugarcane crop water use has been undertaken using the
evaporation from United States Weather Bureau (USWB) Class A evaporation pans
as the reference evaporation estimate.
World wide research studies show, however, that the correlation between
the evaporation from an A-pan and the evaporation from a cropped surface can be
markedly different in summer and inter and also under advective conditions or
when there are wide variations in wind and humidity. The use of a more representative reference evaporation than the
A-pan, such as that defined by the Food and Agricultural Organisation which is
based on the Penman Monteith equation, may, therefore, result in gains in
irrigation water use efficiency. For
this reason, relationships between: - the FAO Penman Monteith reference evaporation,
evaporation from a class A-pan, and - evaporation from a relatively simple
commercially available atmometer device that has been designed to mimic many of
the evaporation characteristics of a plant, have been investigated. In this paper, comparisons between these
three reference evaporation estimates are presented. The comparisons were based on: 33 years of daily weather data
collected at a manual weather station, two years of data from an automatic
weather station and one years data from the atmometer device, all stationed at
the Zimbabwe Sugar Association Experiment Station. The implications of the results for irrigation water management
are discussed.
INITIAL FIELD
TESTING OF TRANSGENIC GLUFOSINATE-AMMONIUM RESISTANT SUGARCANE
South African Sugar Association Experiment Station, Private bag X02,
Mount Edgecombe, 4300
The
South African Sugar Industry has recognised certain benefits in using
genetically transformed sugarcane. Herbicide resistance is seen as a major
advantage and variety NCo310 has been genetically modified for tolerance to the
herbicide Buster (glufosinate – ammonium 200g a.i./L). Under semi-controlled
conditions, young transgenic sugarcane plants were asymptomatic when sprayed
with up to 7L/ha of Buster, while non-transformed plants were killed at 4L
product per hectare. A field trial to assess possible physiological differences
between transformed and non-transformed sugarcane, and to compare different
Buster applications was established. This trial included a plant and first
ratoon crop. Buster was either used alone as a repeated chemical hoe
application, or in conjunction with
pre-emerge products. Further treatments included an industry standard programme without Buster,
and handweeded control. The transformed sugarcane expressed complete tolerance
to Buster, while phytotoxicity in the non-transformed cane was severe. Due to
weed competition, yields for handweeding and Buster alone treatments were
inferior to that of treatments that included pre-emerge herbicides. Results
also confirmed the economic advantages of early weed control, and it is
therefore unlikely that in the future, only one product be recommended for use
in herbicide resistant plant cane. Yields for non-Buster treatments were
statistically higher in non-transformed cane which suggests some other
physiological difference may have resulted during transformation.
SEVENTY-FIFTH
ANNUAL REVIEW OF THE MILLING SEASON
IN SOUTHERN AFRICA (1999-2000)
GRE Lionnet
Performance,
throughput and other relevant aspects of the sugar industries in Southern
Africa are presented, compared and discussed.
Data from South Africa, Malawi, Swaziland and Zimbabwe have been used;
in addition some results from Mauritius and from Reunion have been
included. The cane crop, factory
performance and sugar quality are discussed in some detail. Generally, the season in South Africa has
been a good one.
A SWAZI APPROACH TO SUSTAINABLE SOCIO‑AGRICULTURAL DEVELOPMENT: THE KOMATI DOWNSTREAM DEVELOPMENT PROJECT
Keywords: Training, Empowerment, Sustainable, Development, Sugarcane,
Abstract:
The Komati Downstream
Development Project (KDDP) is a new and progressive irrigated agricultural
scheme whose primary objectives are 1) to alleviate poverty, and 2) to empower
local communities through grassroots development of irrigated smallholder
sugarcane and assorted crop farms. The
project was initiated by the Government of Swaziland in an effort to improve
the standards of living for the 22,000 people who comprise the rural
subsistence communities in the northeastern lowveld region of the country. The project site lies in the Komati River
Basin, which extends over 27,000 hectares, and the KDDP includes the
development of 6,000 hectares. The
government created a national organization called the Swaziland Komati Project
Enterprise (SKPE) to facilitate the development of the project, which began in
1999, and is expected to be complete by 2006.
The project
philosophy is based on farming and growth through training, knowledge and
empowerment. SKPE?s role is to
facilitate the project and offer resources to the communities which allow the
communities themselves to manage the direction, speed and success of the
project. In addition to, and as a
result of, the development of irrigated sugar farms, the project goals
encourage the creation of a local and diverse small‑business sector to
accommodate the increase in potentially successful capital markets. The project begins with the development of
sugar farms, evolves into the development of economically sustainable
communities and ultimately stands as an independent region of the country
managed by local communities as a model of social, environmental and economic
success.
CHARACTERISING
FUELS FOR BIOMASS – COAL FIRED COGENERATION
N. MAGASINER 1, C. van ALPHEN 2,
M. INKSON 3, B. MISPLON 4
4. Thermal Energy
Systems cc Cape Town
Coal
is commonly used as an auxiliary fuel in biomass fired co-generation power
stations. Design of the boilers for
these stations therefore requires a detailed knowledge of the properties of the
biomass, the coal and any interaction between the two.
A
continuous ash discharge (CAD) stoker is normally used for this combination of
fuels. In assessing an acceptable grate rating for biomass fuel firing, the
effective moisture of the biomass is the key parameter required whilst the
grate rating for coal is a function of its reactivity.
The
GCV of biomass fuels has been characterised as a formula involving their
moisture and ash contents. In the case of bagasse, the values of the constants
have been sufficiently defined to avoid the need to measure its GCV
empirically. To size the grate for biomass fuel firing the concept of
‘effective’ moisture has to be introduced to overcome the distortion caused by
any variation in ash content.
There are sophisticated methods of analysing coal to establish reactivity but the methods are time consuming and only a few laboratories are equipped to use them. A new approach is proposed to use the petrography of the coal to predict reactivity, microscopically examining the coal to examine the make-up of its organic constituents [the ‘macerals’] and hence determine its characteristics. The technique is fast and relatively inexpensive and where it has been used recently has yielded commercially viable results.
The techniques described allow the grate to be designed for optimum combustion but do not predict how the ash chemistry of the fuels may adversely affect the anticipated results. Furthermore they do not predict any interaction between the fuels which may preclude combination firing. An appropriately designed grate will help resolve differing primary air and ash discharge requirements. The characteristics of the two ashes, however, must be brought to account by means of specialist phase diagrams in order to determine whether the grate and/or furnace will need to be de-rated to prevent clinker and slag formation and boiler fouling.
ENVIRONMENTAL
PRESSURES, CHALLENGES AND STRATEGY
FOR THE SUGAR INDUSTRY IN SOUTH AFRICA
G.W. Maher
The
cane growing industry in South Africa is increasingly coming under pressure due
to environmental issues, especially where cane fields border onto housing
developments and prime tourist destinations. An overview is provided of some of
the environmental pressures associated with the production of sugarcane. The
environmental pressures recognised as being of greatest concern are identified
and discussed. A possible environmental strategy for the sugar industry is
described.
TEMPERATURE TOLERANCES OF STURMIOPSIS PARASITICA CURRAN (DIPTERA:
TACHINIDAE)
1South African Sugar Association Experiment Station, Private
Bag X02, Mount Edgecombe, 4300, 2School of Life and Environmental
Sciences, University of Natal, Durban, 4000
The effects of temperature on developmental rate of Sturmiopsis parasitica was investigated under controlled laboratory conditions. S. parasitica immature life stages were exposed to E. saccharina larvae at constant temperatures of 10, 18.2, 22.1, 25, 30.9 and 35.9 °C. Maggots, and subsequently pupae of S. parasitica did not survive at 10 °C and 35.9 °C. No pupal emergence occurred at 18.2 °C. Development rate increased significantly with increasing temperature for both maggot and pupal stages. Estimated lower development thresholds for maggot and pupal stages were 12.8 and 17.4 °C respectively. Day degrees were 230.7 ± 5.3 and 157.9 ± 5.2 for the maggot and pupal stage respectively. An average of 388.6 day degrees are required to complete development to adulthood. There was no significant effect of temperature (between 25.0 and 30.9 °C) on adult longevity. Because some areas in the South African sugar belt experience average winter temperatures below the lower development threshold (17.4 °C) of S. parasitica, potential release sites are limited to the Kwazulu-Natal coast, Swaziland and eastern Mpumulanga.
South African Sugar Association Experiment Station, Mt Edgecombe
Differences in varietal reactions to ratoon stunting disease (RSD) have been recognised for many years. The use of RSD resistant genotypes may offer an alternative strategy for minimizing losses due to the disease. Selection for disease resistance in most plant breeding and selection programmes is based on visual assessments of disease symptoms. Stunting is the only external symptom of RSD but this is not easily seen when all the stalks are infected and is not characteristic of RSD alone.
A number of methods have previously been used to assess varietal reactions to RSD. Most recently a modified immuno-blot assay, the tissue blot-enzyme immunoassay (TB-EIA) was developed to detect and enumerate vascular bundles colonized by Leifsonia xyli subsp xyli, the causal organism of RSD. Research in Florida indicated that in properly structured trials, it was possible to use the TB-EIA to measure both the incidence and severity of RSD, two parameters commonly regarded as being necessary to breed and select for disease resistance in sugarcane.
Preliminary experiments conducted at SASEX and presented in this poster indicate that the TB-EIA is a useful tool for distinguishing highly susceptible varieties such as N14, from those that are more tolerant.
E
Meyer
South African Sugar
Association Experiment Station Private Bag X02, Mount Edgecombe, 4300, South
Africa.
The SASA Experiment Station, Agricultural Engineering Department conducted time and motion studies on various loading and harvesting machinery and equipment during two separate harvesting trials in Swaziland during the 1998/1999 and 2000/2001 seasons. The quality of cane delivered to the factory by the various cane handling systems as also assessed.
The results of these studies show that machinery performances vary considerably depending on cane yield as well as crop and field conditions. There was little difference in instantaneous loading rates or cane quality of the push-pile loader loading either into the “Simunye” bins or “Land train spiller trailers. The instantaneous harvesting rate of the combine harvester operating in burnt cane was some forty percent higher compared to green cane. Furthermore, the quality of cane harvested by combine harvester when operating in burnt cane was significantly better than when harvesting green cane.
J. H. Meyer and R. van
Antwerpen.
SA Sugar Association Experiment Station, Private Bag
X02, Mount Edgecombe, 4300.
Abstract
The dimishing yield of crops after they
have been under continuous cultivation for a number of years is a common
feature of many crops including sugarcane. This paper reviews the subject of
the yield productivity plateau in the South African Sugar Industry with
reference to soil quality. The preliminary results of a three phase approach
based on defining the extent of the yield plateau phenomenon, changes in soil
quality under continuous cropping and solutions for breaking the effects of
sugarcane monoculture are discussed. The use of soil quality indicators to
quantify the effects of monocropping sugarcane on soil degradation is further
advocated.
Keywords: yield decline, monoculture, soil degradation, soil quality
Abstract
The fertility status of the soil and the
standard of fertiliser management can have an important effect on the chemical
composition and quality of cane juice. Both nutrient deficiency and nutrient
excess can result in below optimum sucrose contents while excessive nutrient
uptake may also influence the exhaustibility of final molasses and the colour
and ash content of raw sugars. Juice quality parameters other than sucrose
content, such as soluble high molecular weight polysaccharides can interfere
with the processing of raw sugar. The level of crop nutrition may also
influence the presence of such non-sucrose constituents. In this paper the results of past nutritional
trials are reviewed to assess the impact of mainly nitrogen, phosphorus and
potassium fertilisation on cane quality and the implications of over and under
fertilisation in terms of the RV cane payment system. More than ever before, there is the need for growers to use soils
and leaf analysis through FAS in order to maximise RV production.
Keywords: Nutrition, fertilisers, cane quality
J. D. Ndlovu
Mhlume (Swaziland) Sugar Company, P.O. Box 1,
Mhlume. L309.
Tel. 313 1211, Fax 313 1309, E-mail
<JerryN@mhlume.co.sz>
A total
of 5503 field records (84071 ha) from 1988 to 1998 were analysed to determine
the effects of different soils, irrigation method, varieties and harvest
seasons on yield. Over this period the main varieties (95% of the estate area)
were N14, N17, N19 and NCo376. The results show that soil type, irrigation
method, variety and harvest seasons influenced yield and quality. The good
soils (mainly R-sets or Shortlands)
produced 100 TCH and 14.51 TSH which is 12% and 14% better than the poorer
soils (mainly H & Z sets or Kroonstart/Sterkspruit) respectively. On
average fields under furrow produced 4.5% more TCH than under sprinkler because
furrow fields tend to be better in terms of slope, soil uniformity and surface
drainage. There appears to be no interactive effect of soil type and furrow or
sprinkler irrigation on yield. Variety N19 performed better than the other
varieties under the conditions studied. N17 produced some of the highest
quality cane but poor cane yields resulting in this variety being inferior to
the other three. Variety N14 tended to
produce higher cane yields than NCo376 but poorer quality but it is a
reasonable alternative to NCo376 under good soil conditions. All varieties produced higher sugar yields
in the early part of the harvest season (late April to June) than in the late
season harvest period (October to mid December). An early start to the season
is preferred to a late season. The extent to which this can be done would
depend on a balanced trade-off between sugarcane yield and quality.
THE CONTRIBUTION OF VARIETY
NCO376 TO SUGAR PRODUCTION IN SOUTH AFRICA FROM 1955 TO 2000 AND ITS VALUE AS A
PARENT IN THE BREEDING PROGRAMME.
KJ Nuss
SASA Experiment Station, Private Bag X02, Mt Edgecombe.
When
NCo376 was released in 1955, it had to compete with the popular NCo310. However, its superior sucrose yield (but
lower sucrose content) and wider adaptation to different growing conditions ensured
that it became the major variety already in 1965. It maintained this status until its sib, N12, produced more cane
than NCo376 in 1995. From 1970/71 till
the 1985/86 milling seasons, NCo376
produced more than 70% of the cane delivered to the mills in South Africa. The total sugar produced by NCo376 until
December 2000 amounted to about 38.9 million tons of sugar.
N12 was
the first seedling of NCo376 to be released and its hardiness, drought
tolerance and resistance to mosaic and smut were traits preferred by
growers. Subsequent releases that are
offspring of NCo376, include N16, N17, N18, N19, N20 and N23. In the season 2000/01, N12, N16, N17, N19
and N23, produced 60% of the sugar in South Africa. Some second-generation offspring of NCo376 and other NCo’s appear
most promising and should become available to the industry in the next few
years.
A
CROP WATER USE COEFFICIENT DATA BASE FOR
PRACTICAL IRRIGATION SCHEDULING OF SUGARCANE
The National Water Act aims to encourage more
efficient water use in all sectors, especially irrigation, which accounts for
more than 50% the country’s total water use. Approximately 20% of the 420 000
hectares currently under sugarcane in South Africa is irrigated. Irrigation
scheduling will therefore play an increasingly important role to optimise the
use of expensive irrigation water. Various scheduling methods are available
such as (1) the direct monitoring of soil water content and the estimation of
soil water content by the profit/loss approach using either (2) A-pan
evaporation measurements, or (3) crop water use estimates from weather data and
crop models. It has been shown that for atmospheric based methods, (3) is more
accurate than (2), but also more difficult. It is therefore recommended that
Penman estimates of reference cane evaporation (Eto), which are becoming
increasingly available, are used with appropriate crop coefficients as an
alternative to applying complicated crop models. The aim of this project was to
use the Canesim crop model to generate a data base of weekly crop coefficients
for all the major sugarcane irrigated areas. Representative sites with long
term weather data records in the irrigated areas of Komatipoort, Malelane,
Pongola and Zululand-North were selected. Different irrigation systems (flood,
surface and sub-surface drip and sprinkler), row spacing and crop cycles were
also included in the model runs. More than 22 000 simulation runs were
executed. An Access data base was used to calculate weekly long term mean crop
coefficients and standard deviations for each situation. Future work will
include development of an internet based decision support program (DSP) that
will allow the user to specify his location, nearest weather station,
irrigation system, row spacing and starting month. The DSP will then display
weekly crop coefficient values specific to that particular situation.
THE QUESTION OF TRANSFERS IN
REGIONAL BREEDING AND SELECTION
South African Sugar Association
Experiment Station, Private Bag X02,
Mount Edgecombe 4300, South Africa
The approach to breeding and selection followed by the South African Sugar Association is regional breeding. The production area has been divided into five regions and each region has a separate breeding and selection programme. Interchange of genetic material among programmes is possible and can be done at different stages. Historically the interchange of genetic material among programs was carried out at the final selection stage (stage 5 or secondary variety trial stage). Approximately three top varieties from each program were transferred to the other programs for testing. Varieties transferred to other programmes/regions are commonly referred to as “transfers”.
Data from the last 14 series of secondary variety trials for all the regions was analyzed to determine how “transfers” perform in other regions. Varieties from the southern regions do not excel when transferred to the northern irrigated region. A high percentage of transfers between the two coastal short cycle programmes are ranking within the top five varieties of the sister programme. Recommendations regarding transfers and possible implications for the regional breeding and selection strategy are discussed.
Raboin L.M.1,
Offmann B. 3, Hoarau J.Y. 4, Notaise J.1,
Costet L.1, Telismart H1., Roques D. 5,Rott P.
2, Glaszmann J.C. 2,
Dhont A. 2
1 CIRAD
BP20, 97408 St denis cedex 9, Réunion,
France
2 CIRAD
Avenue Agropolis 34398 Montpellier cedex 5, France
3 Université
de la Réunion, BP 7151, 97715 Saint Denis Messag Cedex 09, La Réunion.
4 CERF BP 315, 97494 Ste Clotilde,
Réunion, France
5 CIRAD station de Roujol - 97170 Petit Bourg -Guadeloupe
Smut is one of the most important disease of sugarcane with a worldwide distribution. It can cause extremely severe yield losses if a susceptible variety is grown in a smut infested area. Resistance is therefore a major concern for most of sugarcane breeding centers. In Reunion Island the disease is present but controled by the use of resistant cultivars. This allows us to work with local inoculum.
We initiated a study on the genetic determinism underlying sugarcane smut resistance. We chose a genetic mapping strategy, focussed on a cross between R 570 (resistant) and MQ 76/53 (highly susceptible) which has shown a segregation for smut resistance in a preliminary field trial. An AFLP map is under construction for both parents of the cross. In the same time, field trials and greenhouse experiments have began using different artificial inoculation methods to assess the resistance of 200 progenies.
This paper presents first results on smut occurrence among these progenies and correlations between segregating markers and resistance to smut. The possibility of identifying the different components involved in the resistance and the interest of locus specific markers (SSR , resistance gene analogs, syntenic markers…) to refine the genetic map are discussed.
POSTER:
Raboin L.M.1, D'Hont A.2
1 CIRAD
BP20, 97408 St denis cedex 9, Réunion,
France
2 CIRAD Avenue Agropolis 34398 Montpellier cedex 5, France
A database has been built to rationalize storage and
to improve accessibility to breeding and genetic data on sugarcane germplasm.
It gathers pedigree information, agronomical information and also information
on sugarcane genetic maps (AFLP genetic map, QTLS information, AFLP reference
patterns, microsatellites characteristics). This database uses the ACeDB
platform (AceDB software for Microsoft windows R. Durbin, J.thierry Mieg, R.
Bruskiewich) designed for genomic data management.
As this growing database is supplied with more and
more information about sugarcane genome organization (genetic and physical
mapping of interesting traits, syntenic relationships), it should become a very
interesting tool for Sugarcane breeders and geneticists.
A COMPARISON BETWEEN IRRIGATED VARIETIES
KA Redshaw and KJ Nuss
South African Sugar Association Experiment Station,
Private Bag X02, Mount Edgecombe, 4300, South Africa
The
performance data of northern irrigated varieties from the SASEX Agronomy
Departments’ variety trials and the final selection stages of the SASEX Plant Breeding
Department were studied to provide extension staff and growers with information
on which varieties should be grown in the different agroclimatic zones. The final selection stages of the Plant
Breeding programme were included in this study to ensure that there was
sufficient data on the more recently released varieties.
The
performance of 12 sugarcane varieties (NCo376, N14, N19, N22, N23, N24, N25,
N26, N28, N30, N32 and N36) grown under irrigation at the SASEX Pongola
Research Farm and off-station sites in Pongola, Mpumalanga and Swaziland, was
compared in terms of cane and sucrose yields. With the recent adoption of the
RV payment scheme by the South African Sugar Industry, fibre and non-sucrose
contents were included in the analysis. Estimated recoverable crystal (ERC)
yields were used to estimate RV yields of these different varieties. The
comparison was based on data from crops harvested early (Apr/May/Jun), mid
(Jul/Aug/Sep) and late (Oct/Nov/Dec) season.
Data on dry matter, fibre, sucrose and non-sucrose contents, radiation
and heat units were included in this study for better evaluation of the
varieties by both grower and miller.
DECISION
SUPPORT PROGRAMMES FOR ASSESSING THE IMPACT OF IRRIGATED SUGARCANE ON WATER
RESOURCES AND PROFITABILITY
E J
Schmidt
Abstract
Water is a scarce resource in many sugarcane producing areas of South Africa. Sugarcane production competes with other crops as well as industrial and domestic water users for this resource. Legal and economic forces are driving renewed focus on water use efficiency and the sugar industry is frequently required to defend its allocation of water.
Decision
support programmes (DSP’s) can play an important role in helping interpret the
impact of alternative irrigation strategies on water resources and grower
profitability. This paper illustrates the use of a number of DSP’s, developed
at the SA Sugar Association Experiment Station, in a case study for the
Umhlathuze catchment.
The paper illustrates:
POTENTIAL AND CONSTRAINTS OF
SMALL HOLDER SUGARCANE PRODUCTION IN SWAZILAND
JT Sifundza and PB Ntuli,
P O Box 367 Simunye, e-mail ssaes@ssa.co.sz
Smallholder
development first occurred in the 1960’s with the establishment of Vuvulane
Irrigated Farms. Some smaller projects
followed. Major expansion plans were
put forward in the early 1990’s. This larger development is mainly on Swazi
nation land in both the North and South of the country. This paper reviews the successes and
failures in the earlier projects. It
then uses this information as a guide to meet the challenges of the new
expansion that is planned.
The
main parameters discussed are yield, quality, labour, finance, land,
administration, skills, groups associations, individual participation,
extension and research. The overall
objective is to use the information as a guide to new smallholder
development. In addition a method of
evaluating success in the context of smallholder development will be examined.
BOILER BLOW-DOWN FLASH RECOVERY
Ish
Singh & Franco Weyers
TSB
Malelane
This
paper describes the change in practice at the Malelane Mill whereby the flash
vapour from boiler blow-down from the Mill’s 30 bar boilers, which was
previously rejected to atmosphere, is now recovered.
Various
vapour recovery options as well as the motivation for the flash recovery into
the turbine exhaust steam range are discussed. Design issues for the flash
vessel, valve and piping configuration, which resulted from the Hazop Study,
are explained.
The recovery of 2,5 tons per hour of boiler blow-down flash equates to R250 000 pa in coal savings.
NEW DEVELOPMENTS IN THE
PRODUCTION OF
HERBICIDE
RESISTANT SUGARCANE
(Short
Communication)
Sandra J Snyman, Busisiwe B Monosi and Barbara I Huckett
Biotechnology Department, South African Sugar Association
Experiment Station (SASEX), Private Bag X02, Mount Edgecombe, 4300.
In a previously reported model study, sugarcane was genetically
engineered with the pat gene
conferring resistance to the herbicide, Buster®. The sugarcane cultivar used in
that work was NCo310, which is no longer grown commercially, but responds well
to tissue culture and transformation. The field performance of the herbicide
resistant sugarcane was assessed and stable transgene expression observed over
several ratoons with repeated herbicide application. However, the cost of the
Buster® herbicide is particularly high. The use of one of the cheaper
herbicides known to be as effective as Buster® could increase the returns per
Rand spent on weed control by up to six times. More recently, therefore, a gene
conferring resistance to a cheaper herbicide has been introduced routinely into
commercial cultivars N12 and N19, which constitute 32% and 16% respectively of
cane harvested annually in South Africa.
Gene delivery by microprojectile bombardment was accomplished using five
plasmid constructs, each containing the same herbicide resistance gene and the
antibiotic selectable marker gene nptII,
but differing in promoter characteristics. Plantlets were regenerated via
either direct or indirect somatic embryogenesis and selection carried out on
medium containing the antibiotic geneticin. Putatively transformed plants were
subjected to herbicide spraying in the glasshouse where, to date, 68% have
survived a sub-lethal dose which severely damaged control plants. Results have
suggested that N19 is more amenable to
transformation and regeneration than N12. In addition, it has been shown that
the promoters chosen to drive the gene of interest and selection gene are of
great importance. In this study CaMV 35S promoter derivatives proved to be
effective in the genetic environment of sugarcane.
NEMATODES
AND NUTRIENTS: ASSOCIATION BETWEEN PLANT-PARASITIC NEMATODES AND SOIL
CHEMICALS.
Vaughan W Spaull1 and Patrice Cadet2
1SA Sugar
Association Experiment Station/2IRD, Private Bag X02, Mount
Edgecombe, KwaZulu Natal, 4300, South Africa
The relationship between numbers of nematodes and various soil chemicals was investigated in sugarcane fields in South Africa. Soil samples were collected from small and large scale farms in several localities in KwaZulu Natal. Each sample was assayed for the numbers of the various genera of nematodes, for pH and for levels of Al, Ca, Fe, K, Mg, Mn, Na, P and Zn. Relationships between the nematodes and the soil factors were identified by coinertia analysis using ADE4 software. This showed that certain combinations of nematode and soil factor were strongly associated but the nature of the relationship was not consistent in the two farming systems. However for certain chemicals and certain nematodes the type of relationship was the same in both small and large scale farms. Thus in both farming systems the abundance of Pratylenchus, Helicotylenchus and Paratrichodorus was inversely related to soil pH and positively related to Fe levels. Numbers of Meloidogyne were positively related to pH and inversely related to Fe in the two systems. Consistent but weaker relationships occurred between both Al and Mn and the four nematode genera in the two farming systems. Numbers of Xiphinema showed no association with any of the soil characters in either the small or large scale farms.
Enhancement of Sugar Production
Part 2: Chromatographic
Separation of Sugar Cane Molasses
HNP
Stolz1, PI Bekker1, Y Bathany2, MA Theoleyre2
The
chromatographic separation of beet sugar molasses is a well known and well
described process. In contrast the
chromatographic separation of cane molasses is not well established. The paper describes the separation
efficiencies of a simulated moving bed (SMB) chromatography pilot plant
utilising cane molasses obtained from the Komati Mill. Experiences and observations are
discussed.
Thokoane
L.N. and
Rutherford R.S.
Private Bag X02
Sugarcane smut, caused by the fungal pathogen Ustilago scitaminea H. & P. Sydow has been severe in most sugarcane growing countries at one time or another. To date, the most satisfactory method of control is the use of resistant varieties. The aim of this study is therefore to gain insight into resistance mechanisms with the possibility of isolating candidate resistance genes to be used as transgenes. The cDNA-AFLP technique was used to detect sugarcane differential gene expression in response to challenge by U. scitaminea. Sequence homology searches (http://www.ncbi.nlm.nih.gov/blast/blast.cgi) have identified a putative chitin binding receptor kinase, a Pto-like ser/thr protein kinase and an active gypsy type LTR retro-transposon expressed only in the resistant variety (N52/219) in response to challenge.
R van Antwerpen and JH Meyer
Several
papers in the last four years were presented at SASTA and all has reported
results from BT1 obtained at least 58 years after the trial was established and
non has covered the period since 1939 to date. This paper will report on the
yield trends and nutrient depletion as affected by the treatments (trashed and
either fertilized or not fertilized, burnt with tops either left or removed and
both either fertilized or not fertilized). It was determined that the capacity
of the Arcadia soil form to sustain yields with out fertilizer was 18 years or
8 crops. It was also determined that the fertilized trashed treatment produced
about 20 ton cane per hectare (variety N16) which contains about 150 kg N/ha,
20 kg P/ha and 260 kg K/ha. The value of these nutrients is in the order of
R1300/20 ton trash for variety N16. In a mature trash management field about a
third of these nutrient amounts are available to the immediate following crop
and similar values specific to the variety planted can be used to reduce the
amount of fertilizer to be applied.
EFFECT OF HAULAGE SYSTEM ON
SOIL PHYSICAL PROPERTIES
AND YIELD
A range of haulage systems is used to extract cane from irrigated fields in the South African sugar industry with unknown consequences of infield compaction to the following crop. A trial was established on the 2nd ratoon of variety N14 growing on a Shortlands soil from in the Kaalrug area near Malelane. Three types of haulage vehicles were used to compact the interrow at two soil moisture levels. Vehicles used included two 30 ton 6x4 rigid trucks with a 4-axle drawbar trailer, fitted with either standard radial ply tyres (V1) or Trelleborg high flotation tyres (V2). The third vehicle was a 52kW standard two-wheel drive agriculture tractor with a 5-ton walking beam axle basket trailer fitted with radial ply tyres (V3). Measurements made included soil water content, bulk density, soil strength (all made before and after compaction), population and yield. Cane stalk population on the Shortlands site was only reduced by V3 and yield was least affected V2.
Soil bulk density measurements
showed that V2 produced the greatest surface compaction (50mm) and the lowest
at two further depths of 150 and 300mm. V3 caused the highest bulk density
increase at the latter two depths. Soil strength measurements showed that the
highest values for all vehicles occurred at a depth of only 50 to 100mm and
equal natural subsoil strength values at a depth of 150 to 200mm. In addition
to the main trial at Kaalrug, an observation trial was also conducted at
Mandini where 80kW tractors with two 2 axle 5 ton trailers fitted with
conventional radial tyres (T1) and Trelleborg high flotation tyres (T2) were
compared on a Westleigh form soil (very susceptible to compaction). Comparing
the depth effect revealed increased soil strength to a depth of 200 to 250mm.
The total mass of the latter vehicles were less than that used on the
Shortlands site and illustrated the importance of soil differences on the depth
of compaction by haulage vehicles.
Recent improvements in the sensitivity of
testing methods to improve security and efficiency of sugarcane quarantine in
South AFRICA
South African Sugar Association Experiment Station,
P/Bag X02 Mount Edgecombe, 4300
The
Plant Breeding Department at the South African Sugar Association Experiment
Station imports sugarcane clones from other countries primarily for crossing
purposes to broaden the genetic base of the parental breeding stock. The movement of clones involves a risk of introducing exotic
pathogens that may be symptomless or latent, and may present a hazard to
production of sugarcane in South Africa.
Sugarcane stalks can be infected by various pathogens such as viruses,
bacteria and phytoplasmas. To ensure that imported sugarcane does not carry
disease it is quarantined and tested for the presence of a number of pathogens. Biotechnological and new serological methods
have recently been introduced to improve the sensitivity and efficiency of
diagnostic tests in quarantine. Shoot tip cultures are now being used to
eliminate the YLS virus from important breeding material. Another improvement
in the quarantine glasshouse is that local varieties are now pre-quarantined to
provide disease-free cuttings that are exported to other sugar-producing
countries of the world.
RAPID ASH
ANALYSIS FOR MIXED JUICE
LF van Staden and M Govender
Sugar Milling Research Institute,
University of Natal, Durban, 4041
The determination of ash content via a conductivity measurement (conductimetric) offers a rapid, environmentally friendly alternative to the sulphated ash analysis (gravimetric) presently employed by the South African sugar industry. The good correlation (R2 = 0,93) between the molasses conductivity and sulphated ash results, prompted further investigation into the potential application of conductivity ash measurements. Consequently, investigations were extended to include a comparison of the mixed juice ash results obtained via conductimetric and gravimetric analysis. The paper includes a detailed discussion of the results obtained during the 1999/2000 milling season.
NEW METHOD TO ASSESS
VARIETAL RESISTANCE TO
SUGARCANE STEMBORERS
B.Vercambre1,
Cao Anh Duong 2, R.Goebel 3 & B.Morin
1CIRAD-Programme
canne à sucre, TA 71/09, 34398 - Montpellier cedex 5, France
2 ISCR,
Crop Protection Division, Ben Cat – Binh Duong, Vietnam
Because
of the closeness of varieties in a
small plot, the usual varietal trial design is not adapted to give an accurate
assessment of insect resistance using natural infestations, except to have of
numerous trials. To assess the varietal resistance on the basis of a few
damaged internodes in natural or artificial infestation, a new method entitled
« Careful Attention and Scanning Interpretation of Damaged Internodes
(CASIDI) » has set up, where each internode was cut according precise and
standardized prodedures . The main objective is to obtain a reliable index
on varietal susceptibility based on the ratio of damaged surface/internode volume .
AVAILABLE methods to assess the varietal
resistance to sugarcane stalkborers
B.Vercambre1, R.Goebel2 & J.Rochat3
1CIRAD-Programme
canne à sucre, TA 71/09, 34398 - Montpellier cedex 5, France
3 CIRAD-Laboratoire d’entomologie, BP 20, 97408 -
Saint-Denis Messageries Cedex 9 – Réunion, France
Sugarcane
growing areas have a reasonably stable biological balance and chemicals to
control the stalkborers are hardly wish. In this aspect, the varietal
resistance could be constitute the main axis of an IPM strategy. In this paper,
the main methods (laboratory or fields ones) to assess resistance against the
stalkborers are listed, with some results obtained by the CIRAD team already
available.
THE APPLICATION OF A HYDRAULIC DRIVE
ON A PRESSURE FED WALKER MILL
Ben Vermaak
TSB Malelane
In the off-crop of 1998, a Hägglunds hydraulic drive was installed on the pressure feeder rolls of one of the Walker Mills at the Malelane Sugar Mill. The purpose of this new drive was to add an additional 250kW of power to the mill unit and to test it over a period against set maintenance reliability and production throughput criteria. This information would allow an informed decision to be made with regard to drive options for future Mill upgrades.
After initial teething problems,
the hydraulic drive quickly proved itself from a reliability and throughput
point of view. However, the achieved
performance was not able to meet the set criteria for average bagasse moistures
of less than 50%. This short paper discusses the efforts made to optimise
mill performance by testing alternative mill settings and control philosophies.
The results and problems experienced with the Hägglunds hydraulic drive are
discussed.
CURRENT APPROACHES TO
DEVELOPMENTAL-STAGE SPECIFIC AND ABIOTIC-STRESS RESPONSIVE GENE EXPRESSION
PROFILING: PROGRESS AND PROSPECTS IN SUGARCANE
(SHORT COMMUNICATION)
Derek A. Watt, Barbara I. Huckett and Deborah L. Carson
Biotechnology Department, SA
Sugar Association Experiment Station (SASEX),
Private Bag Mount Edgecombe, 4300.
The
development of many molecular crop improvement strategies is expedited by the
isolation of genes that participate in delivering the desired phenotype.
Consequently, great effort has been devoted worldwide to the identification of
developmental-stage specific and stress responsive genes in important crop and
model plant species. The substantial rate of progress reported for many of
those endeavours can be ascribed to the massive scale of the gene expression
profiling initiatives that have emanated from animal and plant genome
sequencing projects. However, the adoption of such approaches is costly and
generally restricted to plant species for which large expressed sequence tag
(EST) databases exist and are available within the public domain. For other
plant species, including sugarcane, alternative approaches to identify
differentially expressed genes must be sought. Recent research at SASEX has
demonstrated that a combination of cDNA subtractive hybridisation and simple
macro-array technology are effective in the identification of
developmental-stage specific and abiotic-stress responsive genes. To date, this
approach has yielded four genic fragments specifically associated with culm
maturation. Also, preliminary findings have revealed that that a myriad of
signalling and signal transduction events, similar to those involved in
pathogenesis-related responses, are elicited in sugarcane roots challenged by
phytotoxic levels of aluminium. This presentation outlines the scope of such
gene expression profiling strategies and their potential application to
sugarcane improvement.
CHARACTERISITCS
OF SUGARCANE BORED BY ELDANA SACCHARINA WALKER
(LEPIDOPTERA: PYRALIDAE)
MJ Way
South
African Sugar Association Experiment Station, P/B X02, Mount Edgecombe, 4300,
South Africa
This poster presents data from field trials to corroborate that juice quality, and to a lesser extent stalk mass, is adversely affected by Eldana saccharina Walker. Pol % cane is consistently lower in bored stalks. In contrast fibre %cane increases. Effects on stalk mass were unclear. Results were similar in the varieties studied namely NCo 376, N19 & N11.
DELIVERY EFFICIENCIES AND CANE QUALITY IN THE
SOUTH AFRICAN SUGAR INDUSTRY: BENCHMARKING AND PENALTY ALLOCATIONS
Adrian Wynne
The Recoverable Value (RV) cane payment system and
length of milling season (LOMS) controls were introduced to incentivise growers
to improve cane quality. As a consequence, the impact of delivery
inefficiencies is accentuated because growers could be significantly prejudiced
if cane quality is not considered in the timing of deliveries. Further
prejudice could arise in terms of LOMS extensions and/or collective Local Area
Agreement (LAA) penalties. This paper examines incentives within the current
institutional framework surrounding cane supply and attempts to identify and
correct existing delivery inefficiencies. The solution comprises a penalty
allocation mechanism, which can be fully automated and incorporated into the
LIMS system. It is flexible and can accommodate specific circumstances at the
different mill centres. The mechanism comprises delivery window periods that
are traded, which encourages selective harvesting of the best quality cane
available. This should enhance the profitability of mill areas and the South
African Sugar Industry as a whole. It also creates an incentive for growers to
collectively reduce the impacts of accidental fires by informally exchanging
delivery timings. The increased accountability for deliveries enables LAA
penalties to be apportioned amongst those individuals responsible. Penalties
raised could also be used by the Local Grower Council to create an “income
stabilising fund” for its grower constituency. In addition, penalty payments can
be transferred in part to responsible hauliers and contractors. The penalty
allocation mechanism creates the necessary incentives for growers and their
agents to improve their estimating and delivery performance.
Key Words: delivery, efficiency, quality, estimates, penalty, incentives
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